Electron Beam Welding | Thaler Defense Systems

The aerospace and defense industry requires precise welds for effective, high-performance parts. At Thaler Defense Systems, we utilize computer numerical control (CNC)-based electron beam (EB) welding machines to produce complex parts and assemblies.

How Does Electron Beam Welding Work?

Electron beam welding is a high-precision fusion welding process that joins two or more pieces of metal. It is ideal for aerospace, defense and other industries that require highly precise welds.

This process uses a beam of high-velocity electrons to generate concentrated heat to join components. The beam focuses on the metal pieces using magnetic fields for accurate results. The kinetic energy of the electrons transforms into heat when the beam hits the metal surfaces, allowing the materials to melt and fuse.

EB welding occurs in a vacuum environment to prevent oxidation, a lightning effect and beam scattering. This environment ensures joints are strong and reliable.

The Importance of EB Welding in Aerospace and Defense

Because the aerospace and defense sectors heavily rely on the structural integrity of components, it’s vital to use high-precision welding techniques. EB welding emerges as the ideal method for achieving this goal and complying with the AWS and industry standards.

The advantages of this process for the aerospace and defense industries include:

Electron beam welding provides deep component penetration, ensuring strong connections between materials. These robust and durable joints can withstand extreme mechanical, pressure and temperature conditions.

The technique has a low heat input, which minimizes the heat-affected zone (HAZ) and thermal distortion. This concentrated heat enables components to maintain their structural integrity.

EB welding offers precision control, allowing accurate manipulation and welding of thin, intricate surfaces and components of different materials.

Why Our Clients Choose Us

Since 1952, Thaler Defense Systems has provided reliable precision machining to enable OEMs to build high-performance systems. Our turnkey manufacturing solutions offer the peace of mind that comes with meeting production needs.

Our vertically integrated manufacturing solutions utilize efficient machining and welding techniques, empowering you to access safe and efficient components for your aero-defense systems.

Clients partner with us for our:

Custom electron beam welding solutions: We tailor welding to the type of material, size and component thickness for optimal results.
State-of-the-art facility: Our nearly 100,000-square-foot facility is well-equipped with EB welding machines and other equipment for high-precision machining.
Flexibility: Whether you need components for propellant tanks, rocket engine nozzles, missile casings or other mission-critical systems, Thaler Defense Systems is ready to help. We can also handle complex parts and assemblies.