Thaler Defense Systems delivers ultra-precision machining solutions for complex components used in mission-critical aero-defense applications. Our production facility is equipped with multi-axis, high-speed CNC machining centers, mill-turn systems, and designed to meet the tightest tolerances and most demanding material requirements.
We specialize in machining high-strength alloys, exotic metals, and hardened materials, maintaining precise dimensional control through all phases of production. Our proprietary processes and in-house tooling solutions enable repeatable accuracy, distortion control, and reduced cycle times—even on geometrically complex or thin-walled parts.
From prototype to full-rate production, Thaler combines advanced manufacturing technology, experienced machinists, and strict process discipline to ensure consistent quality and performance across every part we produce
Multi-axis turning up to 11 axes
Live tooling with sub-spindle operations for complete part processing
Bar feed and automatic loading systems for continuous, lights-out manufacturing
Turning capacity up to 30 inches in diameter and 80 inches in length
Specialized in intricate, complex, and miniature components
Dedicated turning centers configured for high-volume production
Cell manufacturing capabilities for lean, efficient workflows
Up to 5-axis simultaneous machining for complex surface and multi-face features
High-speed CNC milling for improved cycle times and superior surface finishes
Monoblock machining for critical structural components and single-piece designs
Cell manufacturing configurations to maximize efficiency and throughput
Dedicated machine setups for high-volume, repeat production
Specialized expertise in intricate and complex parts across a range of materials
CNC jig grinding and precision finish machining
CNC internal (ID) and external (OD) grinding for cylindrical components
Surface grinding for flatness-critical applications
Multiple CNC grinding machines to support volume and flexibility
Capability to hold tolerances within 0.5 micron (0.000020″)
Coordination to gather any necessary technical data or documentation
Optional in-person or virtual meeting to review project requirements
A detailed, timely quote prepared by our business development and engineering teams
Complete confidentiality—your information is secure and never shared
