Thaler Defense Systems delivers ultra-precision machining solutions for complex components used in mission-critical aero-defense applications. Our production facility is equipped with multi-axis, high-speed CNC machining centers, mill-turn systems, and designed to meet the tightest tolerances and most demanding material requirements.
We specialize in machining high-strength alloys, exotic metals, and hardened materials, maintaining precise dimensional control through all phases of production. Our proprietary processes and in-house tooling solutions enable repeatable accuracy, distortion control, and reduced cycle times—even on geometrically complex or thin-walled parts.
From prototype to full-rate production, Thaler combines advanced manufacturing technology, experienced machinists, and strict process discipline to ensure consistent quality and performance across every part we produce
Multi-axis turning up to 11 axes
Live tooling with sub-spindle operations for complete part processing
Bar feed and automatic loading systems for continuous, lights-out manufacturing
Turning capacity up to 30 inches in diameter and 80 inches in length
Specialized in intricate, complex, and miniature components
Dedicated turning centers configured for high-volume production
Cell manufacturing capabilities for lean, efficient workflows
Up to 5-axis simultaneous machining for complex surface and multi-face features
High-speed CNC milling for improved cycle times and superior surface finishes
Monoblock machining for critical structural components and single-piece designs
Cell manufacturing configurations to maximize efficiency and throughput
Dedicated machine setups for high-volume, repeat production
Specialized expertise in intricate and complex parts across a range of materials
CNC jig grinding and precision finish machining
CNC internal (ID) and external (OD) grinding for cylindrical components
Surface grinding for flatness-critical applications
Multiple CNC grinding machines to support volume and flexibility
Capability to hold tolerances within 0.5 micron (0.000020″)
Wire EDM is tightly integrated into our manufacturing workflows to support critical defense components requiring fine detail, thermal stability, and geometrical integrity.
Over 10 high-precision Wire EDM machines
Large workpiece capacity: up to 39.3″ (X), 23.6″ (Y), and 24.5″ (Z)
Precision cutting of hardened alloys, exotic metals, and intricate contours
Ideal for tight-tolerance internal features, thin-walled components, and no-distortion processing
Operated by certified, highly experienced EDM specialists
Coordination to gather any necessary technical data or documentation
Optional in-person or virtual meeting to review project requirements
A detailed, timely quote prepared by our business development and engineering teams
Complete confidentiality—your information is secure and never shared
