Thaler Defense Systems is a custom aerospace component fabrication company providing quality machining solutions for mission-critical aero-defense manufacturing programs like yours. Our Springboro, Ohio, production facility includes an assortment of high-speed CNC machining centers and other advanced equipment to meet your most demanding material requirements, including high-strength alloys, various hardened materials and exotic metals.
We implement our proprietary processes and advanced in-house tooling solutions to deliver consistently accurate results and reduced cycle times, even when working with geometrically complex components. Our team includes experienced, well-trained machinists who utilize innovative manufacturing technologies to ensure reliable quality from prototype to full-rate production. As a certified AS9100 precision manufacturing company, we adhere to a strict quality management system designed for aerospace and related industries.
Our advanced lathe capabilities facilitate the manufacturing of high-precision complex components. Our state-of-the-art CNC lathes can machine a wide range of materials like stainless steel and high-strength alloys:
Multi-axis turning up to 11 axes
Live tooling with sub-spindle operations for complete part processing
Bar feed and automatic loading systems for continuous, lights-out manufacturing
Turning capacity up to 30 inches in diameter and 80 inches in length
Specialized in intricate, complex, and miniature components
Dedicated turning centers configured for high-volume production
Cell manufacturing capabilities for lean, efficient workflows
Aero-defense OEMs demand partners that utilize the latest milling technologies with exceptional material versatility. Our innovative multiaxis CNC milling machines can accommodate everything from high-strength steels to nickel-based alloys for next-generation defense systems like yours:
Up to 5-axis simultaneous machining for complex surface and multi-face features
High-speed CNC milling for improved cycle times and superior surface finishes
Monoblock machining for critical structural components and single-piece designs
Cell manufacturing configurations to maximize efficiency and throughput
Dedicated machine setups for high-volume, repeat production
Specialized expertise in intricate and complex parts across a range of materials
Today’s complex geometries often require high-precision grinding and finishing to optimize surface integrity, dimensional accuracy and repeatability. We can deliver components with superior surface finishes and tight tolerances when working with various advanced materials:
CNC jig grinding and precision finish machining
CNC internal (ID) and external (OD) grinding for cylindrical components
Surface grinding for flatness-critical applications
Multiple CNC grinding machines to support volume and flexibility
Capability to hold tolerances within 0.5 micron (0.000020″)
When you select Thaler Defense Systems, you get a trusted ISO 9001:2015 certified defense manufacturing partner. We have the flexibility to manufacture a wide range of complex parts requiring high-tolerance machining for defense programs. We’ll deliver a custom component that meets your project’s specifications.
We have a long, proud history of protecting the warfighter. Since our company’s founding in 1952 as a precision machine shop, we have evolved into a premier U. S. contractor that has earned the trust of top-tier aero-defense OEMs.
Our collaborative process entails using the technical data or documentation you provide us to begin your project’s planning phase. We can also meet with your team virtually or in person to assess the requirements. We’ll prepare a timely quote for your review. We will keep your information secure and won’t share it with anyone outside your project’s scope.
Contact Thaler Defense Systems to learn more about our machining and fabrication capabilities and request a quote.
Coordination to gather any necessary technical data or documentation
Optional in-person or virtual meeting to review project requirements
A detailed, timely quote prepared by our business development and engineering teams
Complete confidentiality—your information is secure and never shared
