At Thaler Defense Systems, our custom assembly and kitting solutions are designed to support modern aero-defense programs. As a trusted partner to the Warfighter Defense industrial base, we provide end-to-end support that extends far beyond traditional machining. Our team works with high-performance materials and mission-critical components to deliver integrated, fully verified solutions that streamline operations.
Thaler Defense Systems delivers precise and efficient kitting solutions to support production, field operations, and end-item readiness. We assemble and package multiple components—machined parts, fasteners, subassemblies, and technical documentation—into fully traceable kits aligned with customer requirements.
All kits are prepared in accordance with applicable MIL-STD packaging specifications and undergo thorough verification to ensure completeness, accuracy, and configuration compliance. Our kitting processes enhance logistical efficiency, reduce on-site assembly time, and achieve seamless integration into downstream manufacturing or defense operations.
We are experts in kitting, so partnering with us reduces errors and can speed up your assembly process by allowing you to put your focus on design or other specialized areas. We’re ready to meet changes in demand, allowing you to scale production easily, and we work to improve supply chain visibility.
Thaler Defense Systems also offers prototype and design, assembly, machining, inspection, and pressure proof testing. If you need assembly and kitting solutions as part of a larger mission, we can also help with everything from design to process development.
Our ability to scale sets Thaler Defense Systems apart among top assembly and kitting service providers. Whether you’re integrating thousands of parts into a launch support system or preparing mission-configured kits for forward deployment, we offer high-volume kitting solutions that maintain accuracy, traceability, and compliance with all required specifications.
Our Ohio-based facility is equipped to handle a wide range of materials, from high-strength steel alloys and composites to nonferrous metals and advanced polymers like Teflon and polypropylene. This flexibility allows us to support unique program demands while maintaining tight quality controls and configuration integrity throughout the assembly process.
As part of our assembly and kitting consultation services, we work closely with OEMs and design authorities to develop custom workflows, packaging strategies, and part integration plans. We specialize in adapting to evolving design specifications without compromising throughput or traceability.
Our assembly and kitting outsourcing options offer strategic advantages, including reduced on-site labor demand, improved inventory accuracy, and enhanced readiness for final system integration. By handling this complexity upstream, we help OEMs maintain production velocity while reducing downstream risk.
For customers managing high-mix or high-complexity assemblies, Thaler Defense Systems provides a scalable, disciplined approach backed by ISO-compliant processes and field-proven results. Every kit is reviewed for completeness and configuration accuracy before shipment, with full documentation and traceability available at every stage.
Since 1952, Thaler Defense Systems has focused on being a trusted partner, providing system-level solutions. From rocket engine components to multi-system subassemblies, our custom solutions help defense contractors stay mission-ready.
Contact Thaler Defense Systems today to inquire about our custom assembly and kitting solutions and how we can support your next critical program.
Coordination to gather any necessary technical data or documentation
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Thaler Defense Systems specializes in the precision assembly of complex components and subassemblies to meet the demanding requirements of the defense and aerospace sectors. Our experienced team integrates high-tolerance machined parts with critical hardware such as inserts, pins, bushings, keys, and specialty fasteners.
We maintain strict process controls to ensure fit, function, and performance, particularly for assemblies involving high-strength alloys and multi-step machining processes. Whether as a final integration step or as part of a build-to-print solution, our assembly services are backed by robust quality assurance protocols and a deep understanding of defense-grade requirements.