We work closely with customer engineering teams to develop prototype parts, offering design-for-manufacturability (DFM) input and process optimization to ensure a seamless transition to production.
Thaler Defense Systems supports early-stage product realization through collaborative prototyping and advanced manufacturing process development. While we are not a design authority, we specialize in transforming customer concepts into manufacturable, production-ready components with speed, precision, and confidence.
We work closely with customer engineering teams to develop prototype parts, offering design-for-manufacturability (DFM) input and process optimization to ensure a seamless transition to production.
If a customer has a concept or initial model, Thaler manages all aspects of process development—from tooling and work holding strategies to first article inspections and repeatability planning.
For New Product Introduction (NPI) efforts, we leverage internal expertise and trusted supplier partnerships to develop new or unique processes—even for parts requiring capabilities outside our current scope.
Thaler Defense Systems utilizes advanced CAM software platforms—including Siemens NX (Unigraphics), ESPRIT, and FeatureCAM—to support complex multi-axis machining and optimize toolpaths for precision, efficiency, and repeatability.
Our experienced programming team works directly from customer-supplied models and engineering data, supporting a wide range of file types and CAD formats. We ensure seamless integration between design intent and manufacturing execution, with capabilities including:
Multi-axis toolpath programming for 3-, 4-, and 5-axis machining
Optimization for high-speed machining, tight tolerances, and critical surface finishes
Support for most native CAD/CAM file formats, including STEP, IGES, Parasolid, and native SolidWorks, NX, and CATIA files
Close collaboration with engineering teams to enhance manufacturability and reduce lead times
Coordination to gather any necessary technical data or documentation
Optional in-person or virtual meeting to review project requirements
A detailed, timely quote prepared by our business development and engineering teams
Complete confidentiality—your information is secure and never shared
